"Bigger rotor...more leverage round hub, more bite and hold. Smaller rotor...the opposite"
Bigger rotor gives you only more leverage. Bite and hold is given by the size of surface where pads touches the rotor. Some rotors are made to fit exactly the size of pads and in some cases the contact surface of 160s is bigger than 180s used with inapropriate brake. It depends. For example if you run Avid rotor with Hope mono trial you won´t get the best of it because the surface of pads is larger then rotor. The same if you run Hope trial rotor with Avid brake, but in this case pads won´t cover all the surface of rotor. Good drilling is also importat because it helps to mantain braking power by cleaning the pads. What matters the most is of course the brake itself. Good disc brake is efficient even with the poor rotor. I use Hope mono mini on both wheels and it´s great. Now I am trying them filled with water. Not to improve a lever feel, because Hopes work perfectly, but to reduce micro-leaking which gradually attracts dirt and decreases braking performance.