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Dismantling Echo freewheels


Greetings

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After a few months of use, I find dismantling Echo freewheels becomes more and more difficult, up to the stage where it's nigh on impossible.

This is my current setup:

c1rt.jpg


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I use 2.5mm drills which break under torque. Since the margin of error is no more than 0.05mm, I have not yet managed to get all 4 bolts in the right place so I can only use 2 at a time (some freewheels only have 2 holes anyway). I'm wondering if there's something else I can use instead of drills? Or perhaps there's a completely different approach? No hammer and screwdriver please.

I have a Park Tool SPA-3 freewheel tool but that's just useless for anything other than new freewheels. They have a bloody strong interface though, wish I could get something similar for my tool.

Furthermore, could heating up an SL freewheel affect the properties of the titanium centre bit? TR freewheels are fine with heat.

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hammer and pin punch, bit destructive but does the job :)

Same here.

But only after using the end of a tool which has 2 pointy ends to try and turn it not working.

Edited by JMCD
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That's pretty similar to what I tried... I had a large steel metal plate (long and thin) with holes for drill bits and a hole to put the bolt through and used the long plate as leverage..

Snapped like 12 drill bits :/ I ended up buying a new one since it was on that tight and just wouldn't budge :(

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Got those DIN915 bolts, will post an update when I get them installed. They're rated at class 14 roughly but then this tiny head needs to transfer around 1200N onto the freewheel each. I've got 2 freewheels currently which won't budge so this will be a good test.

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So I got these bolts, result - 1 TR freewheel dismantled with ease, SL freewheel... nope. This method transfers a *LOT* of torque, it took a lot of strength to get these bolts broken, and even then the threads in the plate are fine, so it's a 30 second job to get them replaced. I'm wondering if using an impact wrench won't help. Will try shortly. Edit: bad idea, broke instantly and the tip of the bolt is now embedded in the freewheel :P

5rtn.jpg

Tightened from the other end:


ormn.jpg


ovy.jpg


ex0t.jpg

Edited by Greetings
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