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Redrilling Rim With Machine


Maxx

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Hi,

I want to make bigger holes in my front rim and don't want to spend too much time to make it with file, drilling machine, ...

I search for milling machine but all I find is that type of machine :

t_fraiseuse_hbm_532.jpg

It's expansive and not what I want because it's not portable.

I want this :

But somebody know what's the name of this ?

Thanks, and sorry for my bad english ...

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Thats a router table :)

You would need to get a router bit suitable for cutting aluminium but its a pretty expensive way of putting bigger holes in a rim. A cheaper alternative would be to get a tungsten carbide rotary file although they are not much cheaper than a new rim!

I used a 5/8" rotary file to open out the holes on my dx32, something like this

a1201.jpg

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I want a machine for making bigger holes but also for other things (not necessarily in touch with bike).

So don't want milling machine, too expensive.

Router table, why not I saw some which were not too expensive. But where can i get a router bit for aluminium ? They are all for wood.

For the tungsten carbide rotary file, how did you use it ? With a drilling machine ?

I thought about the Dremel but I don't know if it's rather resistant for this kind of thing.

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I want a machine for making bigger holes but also for other things (not necessarily in touch with bike).

So don't want milling machine, too expensive.

Router table, why not I saw some which were not too expensive. But where can i get a router bit for aluminium ? They are all for wood.

For the tungsten carbide rotary file, how did you use it ? With a drilling machine ?

I thought about the Dremel but I don't know if it's rather resistant for this kind of thing.

I tried a dremel with a tungsten carbide bit when I was doing my dx32 and it just isnt worth doing, cuts so slowly and you will burn the motor out in no time. I used the rotary file in a decent handheld drill (specifically a Bosch GSB 20-2 RE), again its way more than the cost of a rim so why not just buy a new rim? The cheapest way to do it is file it by hand.

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I don't buy another lighter rim because the rim I have is also very light. I just want to make it even lighter by enlarging holes.

I've done one rim with file but it takes too much time. I grind my rims one or two times a week on average, so I often change my rims. This is why I want to make the rim lighter without losing a lot of time.

Does the handheld drill get damaged with this use?

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I don't buy another lighter rim because the rim I have is also very light. I just want to make it even lighter by enlarging holes.

I've done one rim with file but it takes too much time. I grind my rims one or two times a week on average, so I often change my rims. This is why I want to make the rim lighter without losing a lot of time.

Does the handheld drill get damaged with this use?

Twice a god damn week?

That's absolutely ridiculous and completely unnecessary.

What's the reason for doing it so often because even if you rode 7 days a week i fail to see how a grind every 3 days is required?

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It's an average. I can grind my rims one time in 2 weeks or 2 times in two rides. It depends of the weather conditions, the time you ride and if you have comp. I often ride, and when I have comps I automatically grind my rims.

Ride in the rain in a place where there is some sand, dust, ..., and you will see that your grind will hold only the time of one ride.

But here is not the question, so does anybody have another solution ?

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  • 1 month later...

Hi, I think I find the tool I need : a straight grinder (combined with a milling cutter).

It looks like this :

231700.jpg

or like this

231690.jpg

I prefer to have the rim fixed and the tool to the hand rather than to have the tool fixed and the wheel rim in the hand.

Edited by Maxx
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Disc brake :D

Have a look for a 'die grinder', it sounds like exactly the thing you are looking for (Y)

I have ridden one year with double disc brake and I don't know why but the only reason I finally prefer HS33 to disc is the loud. I know it's pure mental but it reassures me to hear my brakes to make noise.

'Die grinder' is what I called 'straight grinder' in my precedent post.

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'Die grinder' is what I called 'straight grinder' in my precedent post.

So pretty much what I said to do 43 days ago?

You wont be able to use a milling cutter properly in a die grinder, they arent designed to cut at die grinder speeds, you will need a tungsten carbide rotary file as I linked to.

Sill cant believe you want to spend so much money and time just to save 20-30g per rim :blink:

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You told me 'handheld drill'

I found some die grinders with adjustable speed. But that's not the problem, if I must use tungsten carbide rotary file so I will use one. I just searched the tool I need.

It's not only for the weight but also because I love to have pimp parts on my bike, doing myself some prepared parts, ... I really enjoy doing mechanic on bike (even if I prefer all the same ride my bike).

and as I've already said it, the tool will be not only for rims ;) But also for works others than on the bike

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You told me 'handheld drill'

I found some die grinders with adjustable speed. But that's not the problem, if I must use tungsten carbide rotary file so I will use one. I just searched the tool I need.

It's not only for the weight but also because I love to have pimp parts on my bike, doing myself some prepared parts, ... I really enjoy doing mechanic on bike (even if I prefer all the same ride my bike).

and as I've already said it, the tool will be not only for rims ;) But also for works others than on the bike

I said handheld drill because its the cheapest and most accessible way of doing what you want to do, its not ideal because to cut properly the rotary file needs to be spinning faster than most drills can do. I bodged it a bit when I did my rim and its obviously been done by hand. You will get far better control and a neater finish with a proper router table as you originally linked the video to, a handheld tool will tend to jump about a lot.

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